Executive - Production
IN
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Execute tablet coating activities as per approved BMR, SOPs, and manufacturing instructions.
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Operate and monitor coating equipment such as Auto Coater, Conventional Coater, Spray System, Peristaltic Pump, and associated equipment.
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Perform line clearance and verify equipment cleanliness before starting coating operations.
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Ensure correct dispensing and availability of coating solution/suspension as per batch requirements.
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Monitor and control critical coating parameters such as:
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Inlet and outlet temperature
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Product temperature
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Spray rate
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Atomization air pressure
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Pan speed
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Exhaust air/airflow
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Gun distance and spray pattern
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Monitor tablet appearance, weight gain, coating uniformity, and other in-process parameters.
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Identify and report coating defects such as picking, sticking, mottling, orange peel, bridging, twinning, chipping, and spray drying.
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Ensure optimum process conditions to minimize coating-related defects and batch rejection.
B. Documentation & GMP Compliance
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Complete BMR, logbooks, equipment usage records, and other production documents accurately and contemporaneously.
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Follow cGMP, SOPs, Good Documentation Practices (GDP), and data integrity requirements.
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Ensure proper recording of process parameters and in-process checks.
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Report deviations, incidents, breakdowns, and abnormalities to the concerned supervisor/manager.
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Support investigation of deviations, OOS/OOT, process failures, and customer complaints related to coating operations.
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Ensure compliance with approved procedures and change controls.
C. Equipment & Area Management
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Ensure proper operation, cleaning, and routine maintenance of coating equipment.
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Coordinate with Engineering/Maintenance for equipment breakdowns and preventive maintenance.
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Ensure proper cleaning and sanitization of coating area and equipment as per SOP.
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Verify equipment status labels and calibration status before use.
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Maintain good housekeeping and 5S practices in the coating area.